Description
Our Hose Leak Testing Machine is an advanced industrial leak detection system developed for high-precision leak testing of flexible hoses and pipe assemblies. The machine accurately detects micro leaks using Pressure Decay, Differential Pressure, Flow Test, or Burst Test technology.
Designed for high-volume manufacturing environments, it offers fast cycle times, repeatable results, PLC-controlled operation, and easy integration into automated production lines.
Key Features
✔ High Accuracy Leak Detection
✔ PLC + HMI Touch Screen Control
✔ Automatic Pneumatic Clamping
✔ Pressure Decay Leak Test
✔ Burst Pressure Test (Optional)
✔ Vacuum Leak Test (Optional)
✔ Differential Pressure Testing
✔ Barcode & QR Code Integration
✔ Data Logging & Traceability
✔ USB Report Export
✔ Ethernet Connectivity
✔ MES/SCADA Integration
✔ Recipe Management
✔ Multi-Hose Testing Capability
✔ Custom Fixture Design
✔ Quick Changeover
✔ Pass/Fail Indication
✔ Automatic Part Rejection
✔ Password Protected Settings
✔ Industry 4.0 Ready
✔ Low Maintenance Design
Machine Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Automatic / Semi Automatic |
| Test Method | Pressure Decay |
| Pressure Range | 0.1 Bar to 25 Bar |
| Optional Pressure | Up to 100 Bar |
| Leak Resolution | 0.1 Pa |
| Accuracy | ±0.2% FS |
| Test Gas | Compressed Air / Nitrogen |
| Cycle Time | 5–20 Seconds |
| Power Supply | 230V / 415V AC |
| Air Requirement | 6–8 Bar |
| Controller | PLC |
| Display | 7″ / 10″ HMI |
| Communication | Ethernet / USB / RS485 |
| Data Storage | 1 Million Records |
| Fixture | Custom Designed |
| Rejection System | Pneumatic |
| Safety | Emergency Stop + Safety Door |
Working Principle
- Operator loads the hose.
- Pneumatic fixture clamps the hose.
- Machine seals both ends automatically.
- Air pressure is filled into the hose.
- Stabilization process begins.
- Pressure decay is measured.
- PLC compares leak value with preset limit.
- PASS or FAIL result is displayed.
- Data is stored automatically.
- Part is unloaded.
Testing Methods Available
Pressure Decay Test
Most accurate method for hose leak testing.
Differential Pressure Test
Suitable for very small leaks.
Flow Test
Checks air flow restriction.
Burst Pressure Test
Verifies maximum pressure resistance.
Vacuum Leak Test
For low-pressure applications.
Applications
Automotive Radiator Hose
Fuel Hose
Brake Hose
Coolant Hose
Air Intake Hose
Turbo Hose
Rubber Hose
Silicone Hose
Hydraulic Hose
Pneumatic Hose
Medical Tubing
Plastic Hose
Nylon Tube
Water Hose
AC Hose
Industrial Hose
Oil Hose
Gas Hose
Irrigation Pipe
Flexible Tube
Industries Served
Automotive
Automobile Components
Pharmaceutical
Medical Device
HVAC
Agriculture
Fluid Transfer
Oil & Gas
Chemical
Appliance Manufacturing
Plastic Industry
Rubber Industry
Electrical Industry
Heavy Engineering
Industrial Automation
Advantages
- Detects extremely small leaks
- Reduces warranty claims
- Improves product quality
- 100% inspection possible
- Fast testing cycle
- Repeatable results
- Operator friendly
- Low maintenance
- Easy fixture change
- Digital report generation
- Industry 4.0 compatible
- High production efficiency
- Customizable according to hose size
- Saves manpower
- Reduces rejection cost
Optional Features
- Barcode Scanner
- QR Code Reader
- Label Printer
- Vision Inspection
- AI Camera Inspection
- SCADA Integration
- MES Connectivity
- Remote Monitoring
- Cloud Data Storage
- Servo Loading System
- Automatic Conveyor
- Robot Loading
- Auto Rejection Bin
- RFID Identification
- Laser Marking
Technical Highlights
- Pressure Decay Technology
- Precision Leak Sensors
- High-Speed Solenoid Valves
- Stainless Steel Pneumatic Circuit
- Industrial Grade PLC
- User-Friendly HMI
- Digital Pressure Regulator
- High-Speed Testing Algorithm
- Leak Graph Display
- Password Protected Recipes
Why Choose Our Hose Leak Testing Machine?
- High Precision Leak Detection
- Custom Machine Design
- Robust Industrial Construction
- Excellent Repeatability
- Easy Operation
- Reliable Performance
- Fast Installation
- Low Operating Cost
- Excellent After-Sales Support
- Built for Continuous Production
Product FAQ
What is a Hose Leak Testing Machine?
A Hose Leak Testing Machine is used to detect air leaks in rubber, silicone, plastic, and metal hose assemblies before they are supplied to customers.
Which leak testing method is used?
The most common method is Pressure Decay Testing. Differential Pressure, Burst, Flow, and Vacuum tests are also available.
Can different hose sizes be tested?
Yes. The machine can be customized for multiple hose diameters and lengths with quick-change fixtures.
Is data recording available?
Yes. The machine supports data logging, USB export, barcode traceability, and MES/SCADA integration.
Which industries use this machine?
Automotive, HVAC, Medical, Rubber, Plastic, Industrial Manufacturing, Oil & Gas, Agriculture, and Fluid Transfer industries.
Call to Action
Looking for a Reliable Hose Leak Testing Machine Manufacturer?
We design and manufacture high-performance Hose Leak Testing Machines tailored to your production requirements. Whether you need a standalone tester or a fully automated leak testing solution, we provide custom-built systems with precision, speed, and complete traceability.
Contact us today for a free consultation and customized quotation.